Research and development of energy-saving technologies and products for fluid conveying systems
Release time:
2025-11-20
Source:
I. Technical Principles and Innovation Paths
Energy-saving technology breaks through the traditional single-point limitations and enhances energy efficiency through system reconstruction:
System-level energy balance optimization: Based on MOAR theory modeling, the pipe network is reconstructed to reduce resistance. Typical cases show a 42% improvement in flow velocity uniformity and a 19% reduction in branch resistance.
Revolution in equipment energy efficiency: The ternary flow impeller and permanent magnet direct-drive technology enhance pump efficiency, reducing energy consumption of wastewater treatment fans by 30%-50%.
Intelligent dynamic regulation: IoT monitoring and fuzzy PID algorithm control throttle loss, resulting in annual electricity savings of over 800,000 yuan for the heating network.
II. Core product matrix
High-efficiency energy-saving pump set: The noise level of the fully submersible tubular pump is below 65dB, and the efficiency of the customized axial flow pump reaches 91%.
Intelligent control system: The AI pressure regulating module achieves a 27.96% energy saving, and the energy efficiency diagnosis platform provides early warning of faults six months in advance.
New heat transfer medium: Nanofluids reduce the volume of heat exchangers by 30% and decrease fuel consumption by 12%.
III. Typical application scenarios
Industrial field: The power saving of chemical circulating water system is 38.5%, and the power consumption per ton of ore for steel fans has been reduced from 28.1kWh to 21.4kWh.
Municipal engineering: axial flow submersible pumps respond within 15 minutes during the flood season, and conveyor belts save 15%-30% energy.
Ecological restoration: Low-disturbance pumps ensure the wetland ecology, while waste heat recovery achieves cascade utilization of energy.
IV. Future Development Direction
Digital twin technology: rehearsing transformation plans, reducing hydraulic imbalance rate by 76%.
Material innovation: Graphene-coated pipes reduce roughness, leading to a 14% reduction in energy consumption.
Cross-medium collaboration: The energy-saving rate of the linkage between air compression and circulating water systems has exceeded 40%.
Driven by the "dual carbon" goals, technology has shifted from equipment replacement to intelligent evolution of the entire system, with customized solutions and digital twins merging to promote sustainable development.
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